Custom printed mailer boxes by PackDIY

Ready-to-Ship Mailer Boxes for Bulk Orders

Ready-to-ship mailer boxes in standard sizes for e-commerce, retail and direct-to-customer shipping. Made from sturdy corrugated board, they offer a practical packaging solution for businesses looking for reliable packaging in bulk.

Choose from available standard sizes for faster fulfillment, or contact us for custom sizes, printing and packaging specifications. Wholesale supply is available from China for businesses worldwide.

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Mailer Box Specs

Standard production parameters. Final specs depend on your project requirements.

Product Ready-to-Ship Mailer Boxes
Available Sizes Fully custom — standard sizes available
Flute Types E-flute / B-flute / EB-flute
Board Weight 250 – 450 gsm
Exterior White outside / Kraft outside
Printing Offset CMYK / Pantone (PMS) / Digital printing
Finishing Matte/gloss lamination, spot UV, hot stamping
Structure Self-locking / Tuck-end / Snap-lock / Auto-bottom
Minimum Order (MOQ) 500 pcs (negotiable based on project)
Lead Time 15 – 25 business days after proof approval
Sampling White dummy available; printed sample on request
Packaging Flat-packed, standard export cartons
Shipping EXW / FOB / CIF — global shipping supported

What You Can Customize

Every mailer box project can be tailored across size, protection, printing and structural style.

01

Custom Sizes & Shapes

Tailor dimensions, panel layout and opening style to fit your product, inserts and unboxing experience.

02

Corrugated Protection

E, B and EB flute grades absorb impact and compression during shipping, keeping products safe in transit.

03

Full-Color Exterior Printing

Offset CMYK, Pantone or digital printing on the exterior for brand-accurate, retail-ready presentation.

04

Self-Locking Structure

Tuck-end, snap-lock and auto-bottom designs assemble without glue or tape for faster fulfillment.

Available Material & Finishing Options

Common materials and finishes available for custom mailer box projects.

M1

Corrugated Board (E/B/EB Flute)

Single-wall E, B and EB flute grades balancing print surface quality with structural protection.

M2

Kraft Exterior

Natural brown kraft or white-coated exterior for a clean, eco-friendly brand presentation.

F1

Surface Printing (CMYK/Pantone)

Full-color exterior printing with offset CMYK, Pantone spot colors or digital for short runs.

F2

Coating & Lamination

Matte or gloss lamination, spot UV and hot stamping protect the print and elevate the finish.

Common Use Cases

Custom mailer boxes are used across direct- to-customer and recurring delivery channels.

01

E-commerce

Branded shipping cartons for online retailers fulfilling individual customer orders.

02

Subscription Boxes

Recurring-delivery mailer boxes with consistent structure and refreshed exterior artwork.

03

Electronics Shipping

Protective corrugated mailers for small electronics, accessories and components.

04

Direct-to-Customer

DTC brand mailer boxes that combine protective transit with premium unboxing.

Need Wholesale Mailer Boxes?

Send us your product details and specifications and let's discuss the right mailer box solution for your business.

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